This Equipment has been designed for Mass Production of Holographic Films up-to 1250 mm, to meet the ever growing demand for Flexible Packaging and Gift Wraps and Decorative Industries like Wall Papers, Carry Bags and other sophisticated Gift and Consumer products. The Line is equipped with Sophisticated Programmable Controls for precise adjustments of various production parameters like Embossing Pressure, Temperature, and Line Speed etc. to ensure production of Holographic Films of the highest standards. While designing the machine, particular attention has been given to the Conditioning and Re-Conditioning of the Film during the Embossing Process, in order to obtain the optimum Embossing Effects. Precise Temperature Control of the Embossing Roller, which is a pre-requisite for quality embossing, has been achieved by a oil Heating System which maintains a uniform temperature throughout the length of the Embossing Roller, on a Real Time Basis.
Wide Web Embossing Machine – Main Specifications
1. Roll Width : 1450 mm
2. Standard Embossing Width : 1250 mm
3. Film Thickness : 12 µ to 50 µ
4. Rewinding Roll Dia : 450 mm max.
5. Unwind Roll Dia : 450mm max
6. Core Dia : 76mm / 152mm
7. Temperature Control : Automatic Digital Temperature Cut off sensor based
8. Embossing Speed : Up to 35 Meters / minute Depend upon the Materials.
9. Voltage : 440 Volts – 50 Hz
10. Peak Power : 35 KW Approx
11. Digital Speed Indicator ,Digital Length : Included Counter
12. Roller Pressure Control System : Hydraulic
13. Rewinding Clutch System : 20 KG Powder Clutch with 20 KG Load Cell for Auto tension for Rewinding. Layon roller provision for uniform Rewinding.
14. Unwinding Brake System : Unwinding Edge Guiding System with trolley Hydraulic Edge Guiding System with Air Sensor. 20 KG Powder Brake with 20 KG Load Cell for Auto tension at unwinding side. Unwinding Shaft 3” & 6” adaptor with Jumnut.
15. Main Unit : Web roller length 1450mm 9-10 Nos. Pre Heat Roller Dia 222 mm & Circum 700 mm with both side Rotary union. Rubber Roller Dia 152mm. Shim Mounting Roller Dia 200mm & Circum 650mm and driven by 7.5 H.P motor. Motor with drive Chilling Roller Dia 180 mm and Circum 570mm. Pre Heat Roller also driven by 7.5 HP AC motor with Drive for Shim Mounting Roller. Rewinding Shaft Connected to 10 HP AC Motor with drive One No. Anti Static Discharger before Rewinding.
16. Oil Tank : Oil Tank Motor 1 H.P. Oil Immersion Heater. Oil Passing through Rotary Union.
17. Weight : 5,000 Kg. (Approx)
18. Appx. Dimension : 2m X 4m X 3.7m