Turn Key Hologram Project Line

Holographic UV Cast and Cure Machine for Paper/BOPP/PET

FULLY AUTOMATIC ROLL TO ROLL UV TRANSFER MACHINE WITH MERCURY UV UNIT AND LED UV UNIT TOGETHER HAVING MAXIMUM CURING WIDTH 1200MM.

Detail Technical specifications:

1. Maximum Curing Width: 1200mm

2. Roll Dia: 600mm Max (Unwind)

3. Roll Dia: 600mm Max (Rewind)

4. Unwind Station:

  • 20 Kg Brake with Load cell Feedback for Automatic Tension Control.
  • Ultrasonic Sensor Based Electronic Edge Guider
  • Shiftless Unwind System.

5. UV Coating/Embossing/Transfer Station:

  • 1 No. UV Coating / Embossing /Transfer Roller
  • Impression Rubber Roller Rotation Controlled By Individual 7.5 hp 3 phase AC Induction Motor with VFD.
  • 1 No. UV Adhesive Tray Made Of Stainless Steel.
  • UV Tray UP/DOWN By Mechanical Rack Shaft Arrangement with Mechanical Wheel.
  • Impression Rubber Roller UP/Down Motor Controlled.

6. UV Curing Station:

  • First Option: Mercury UV Lamp with Maximum Curing Capacity 1200 mm and 300-400 watt per inch (Approx)
  • Second Option: LED UV Lamp with Maximum Curing Capacity 1200 mm and Power Consumption 40 watt per sq cm.  (Approx) with Solid State Aluminum Module, Seamless, Uniform Emitting Lengths, Durable Water Cooling Circuit and Life Cycle 20,000 Hours.
  • Web Paths Are Different For The Two Different Applications.

7. Nipping Unit:

  • 1 No. Impression Rubber Roller Operated By Two No. Individually Air Pressure Adjustable Pneumatic Cylinders.
  • 1 No. Nipping Drum Rotation Controlled By 10 hp 3 Phase AC Induction Motor with VFD.
  • All The Web Rollers Connected To Nipping Motor.

8. Rewinding Station:

  • Shaft less Rewinding
  • Load cell Based Automatic Tension Control with 20 Kg Clutch.
  • Rewinding Roll Movement Controlled By Nipping Motor.

9. Machine Speed:

  •     35 -40 Mtr/Min (Approx) —– With Mercury UV Unit.
  •     75- 80 Mtr/Min (Approx)—— With Led UV Unit.

10. Power Consumption: 415 VAC +/- 10%, 50Hz, 38Kw (Approx)

11. Weight: 2700Kg

12. Dimension: 6 M [Long] X 1.5M [Width] X 2.5 M [Height] (Approx)

 

 

DRAWING of FULLY AUTOMATIC ROLL TO ROLL UV TRANSFER MACHINE WITH MERCURY UV UNIT AND LED UV UNIT TOGETHER HAVING MAXIMUM CURING WIDTH 1200MM


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