Turn Key Hologram Project Line

Fully Automatic Narrow Web Hard Embossing Machine Including Vespel Sp 1 Grade Compliance Rubber Roll With Industrial Electric Heating System

This equipment is designed for the commercial production of Embossed Film for Security Holograms and allied Products, using PET & Hot Stamping Foils.

Due to the highly automated nature of this latest equipment, the end-user can plan and control all the operating variables of the Embossing Process such as temperature, pressure and web speed. This unique feature ensures that optimum results are obtained with minimum wastage of expensive base material ( 3%(three percent) max ). Uniform heating of the Embossing Roller and precise temperature control through an automated oil Heating System ensures High Speed of Embossing and extended “Shim Life”.

This Compliance rubber roller Machine suitable for Hard and soft Embossing on Metalized polyester film and Transparent HRI along with Hot stamping foil.

Narrow Web Hard & Soft Embossing Machine-Main specifications:

1. Working Width : 280 mm (Max)
2. Standard Embossing Width : 150 mm- to 280 mm
3. Image Size : 152.4mm (L) X 280 mm (W) (Max)
4. Film Thickness : 12µ to 100µ
5. Unwinding Unit :

A. Ultrasonic sensor based Electronic Edge Guiding System with trolley
B. 1 No Air Shaft with safety chucks
C. 5 KG Powder Brake with auto tension load cell feedback
6. Main Unit
A. Center Roll [Half Cut] :

A. Operated by 5HP AC Motor with VFD Control and through the
Reduction Gear Arrangement.
B. 1 No. Sensor provided to sense the temperature of the Shim
Mounting Roller with automatic heat on/off system
C. Half cut Shim mounting Roller having OD 97.07mm to get
152.4mm max image length
B. Compliance Rubber / Plastic Roll : 1. Pressure Adjustable Hydraulic Cylinder Operated 2 Nos. Compliance Rubber/ Plastic Rubber Roll for the impression in VESPEL SP1 Grade made by DUPONT, USA.
2. The Dia. Compliance Roller are 154mm /15.4cm (DUPONT USA)
7. Panel to Panel Gap Adjustment : Motorized Gap Adjustment System Provided using facility of camera Including necessary Automation.
8. Heating Unit : Industrial electrical heating to heat the shim mounting roller with digital Temperature control.
9. Embossing Pressure : Hydraulic air pressure is used as embossing pressure as well as to engage Or disengage the compliance rollers. 4 nos. hydraulic cylinders will be fixed with individually pressure adjustable regulators and pressure gauges.
10. Machine Speed Counter : 1 No. Digital RPM Counter with Proximity Sensor to indicate the speed of the Machine
11. Panel Counting Meter : 1 No Digital Panel Counter with Proximity Sensor for accurate counting of Number of Panel. Automatically stop after
required number of panel.

12. Rewinding Unit :

A.1 No Air Shaft with safety chucks
B. Rewinding shaft connected to main motor.
C. 5 KG powder Clutch with auto tension load cell feedback
13. Rewind Roll Dia : 450 mm Max
14. Un-wind Roll Dia : 450 mm Max
15. Digital Temperature Controller : 1no. Sensor based Digital Temperature Controller with Auto Cut off System to see the temperature of Shim Mounting Roller.
16. Embossing Speed : 45 Meters/ Minute (Max) Depends upon the Materials.
17. Main Supply Voltage : 3 phase 4 wire with earthing 415 Volts – 50 Hz
18. Pick Power Consumption : 8 Kw Approx.
19. All Spare Parts : Electrical & Pneumatic CE Certified.
20. Machine Speed Control : VFD Control
21. Weight : 1,700 Kg (Approx)
22. Approx. Dimensions : 2.15 m X 0.8 m X 1.4 m

 

 

 

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