Fully Automatic Narrow Web Hard Embossing Machine including Vespel SP 1 Grade Compliance Rubber Roll
Detailed Specifications of Equipment:
This equipment is designed for the commercial production of Embossed Film for Security Holograms and allied Products, using PET & Hot Stamping Foils of various thicknesses from 10µ. and upward.
Due to the highly automated nature of this latest equipment, the end-user can plan and control all the operating variables of the Embossing Process such as temperature, pressure and web speed. This unique feature ensures that optimum results are obtained with minimum wastage of expensive base material ( 3%(three percent) max ).Uniform heating of the Embossing Roller and precise temperature control through an automated oil Heating System ensures High Speed of Embossing and extended “Shim Life “
Narrow Web Hard Embossing Machine – Main Specifications :
1. Standard Embossing Width : 150 mm- to 330 mm
2. Film Thickness : 10µ to 150µ
3. Unwinding Unit :
A. Ultrasonic sensor based Electronic Edge Guiding System
B. 1 No Air Shaft with safety chuck
C. 5 KG Powder Brake with auto tension load cell feedback
4. Pre Heat Roller System : One No Pre Heat Roller with approx.2 Kw Electric Heater for Soft Embossing
5. Main Unit : 2 Nos. Compliance Roller Operated by 4 Nos. Hydraulic Cylinders with Hydraulic Power pack to adjust the pressure at both side of the cylinders individullay.
6. Center Roll [Half Cut] :
A. Operated by AC Motor with VFD Control and through the Reduction Gear Arrangement.
B. 1 No. Sensor provided to sense the temperature of the Shim Mounting Roller
C. Shim Mounting Roller Rotate through 1 No. 3HP AC Motor with VFD Controller
7. Oil Heating System :
A. 2 Nos. Rotary Union attached half cut shim mounting roller to circulate the Hot Oil from Tank to Centre Roller.
B. Approx 13.5 Kw Oil Immersion Heater to Heat the Oil inside Oil Tank.
C. 1 No. Sensor provided to sense the temperature of the Thermik Oil.
D. 1 No. Hot Oil Circulation Pump with Bello Pipe provided to circulate the Hot Oil through Shim Mounting Roller.
8. Compliance Rubber / Plastic Roll :
A. Pressure Adjustable Hydraulically Operated 2 Nos. Compliance Rubber/ Plastic Rubber Roll for the impression.
B. The Dia Compliance Roller are 154mm /15.4cm
9. Chilling Roller : One No. Chilling Roller Provided to Chill the film with the Machine. Both side of the chilling roller there are two rotary union fixed to circulate the chilling water inside the chilling roller.
10. Machine Speed Counter : 1 No. Digital RPM Counter with Proximity Sensor to indicate the speed of the Machine
11. Panel Counting Meter : 1 No Digital Panel Counter with Proximity Sensor for accurate counting of Number of Panel and also stop embossing automatically after reaching the required no of panel without presence of Operator.
12. Rewinding Unit :
A.1 No Air Shaft with safety chuck
B. 1 No. 3HP AC Motor with VFD Controller
C. 5 KG Clutch with auto tension load cell feedback
13. Panel to Panel Gap Adjustment : Motorised Gap Adjustment System Provided
14. Rewind Roll Dia : 400 mm Max
15. Un-wind Roll Dia : 400 mm Max
16. Digital Temperature Controller : 3 Nos Sensor based Digital Temperature Controller with Auto Cut off system to see the temperature of Shim Mounting Roller, Oil Tank and chilling roller.
17. Embossing Speed : 45 Meters/ Minute (Max) Depend upon the Materials.
18. Main Supply Voltage : 415 Volts AC +/– 10%, 50 Hz
19. Pick Power Consumption : 23 Kw Approx.
20. All Spare Parts : Electrical & Pneumatic CE Certified.
21. Machine Speed Control : VFD Control
22. Weight : 2,500 Kg (Approx)
23. Approx. Dimensions : 2.3 m X 0.6 m X 1.2 m
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